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Standard testing systems

Electronic hexahedron appearance defect detection

Overview

Samson electronic hexahedron appearance defect detection, software developed in-house, rapid identification of various defects.
It is mainly developed for the inspection of the appearance of SMD electronic products, and can realize the accurate sweeping and identification of defects >15μm~30μm, with extremely low false and missed detection rate, and the main body and the re-judging station adopt the way of sharing data in the local area.

 
Electronic hexahedron appearance defect detection_samsuncn.com          Electronic hexahedron appearance defect detection_samsuncn.com

Dimensional Inspection
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Flatness inspection
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Defect detection
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Positioning detection
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Identification detection
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Guided testing
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Detection type

Measures almost all types of materials (metals, glass, ceramics, composites, semiconductors, etc.)

External dimensions, position, flatness, height, segmental differences, contouring, cosmetic defects

Lens, mobile phone glass

External dimensions, position, parallelism, flatness, height, segmental differences, contouring, cosmetic defects

Powder metallurgy parts

External dimensions, position, flatness, height, segment difference, contour, cosmetic defects, presence or absence of accessories, logo flatness

Mobile phone mid-frame

Dimensional inspection, pin foot verticality, position, flatness, segment difference, height, contour, character defects, cosmetic defects, seam detection, presence of accessories, logo flatness

Plastic Hardware

External dimensions, position, flatness, height, segment difference, contour, cosmetic defects, presence or absence of accessories, logo flatness

3D composites

Dimensional inspection, flatness, coplanarity, flatness inspection, presence of cracks, angular inspection, cosmetic defects

Connectors


  •  

    Model:SC-190

    •  Testing products:Measurement of almost all types of materials (MIM parts, various small metal parts products, glass covers, ceramics, 3D composites, semiconductors, etc.)
    •  Detection function:Flatness/height difference/thickness of transparent material/hole position of the product, external dimensions/contouring/bumping/availability of accessories, etc.
    •  Detection accuracy:0.005~0.01mm
    • Main measurement methods:vision inspection + laser measurement + spectral confocal
    •  Production capacity approx. 0.7S/point

     

    Model:SVZ-190

    • Testing products:Suitable for a wide range of small high-precision metal parts; versatile and can be used to test a variety of similar products without moving the hardware.
    • Detection function:Measurement of product dimensions, flatness, height/thickness dimensions
    •  Detection accuracy:Up to ±0.005mm
    • Main measurement methods:CCD vision inspection + laser measurement
    • Production capacity up to 3500PCS/H



  •  

    Model:SZ-190

    • Testing products:Suitable for mobile phone buttons, camera rings, card holders, Type-C connectors, paper clips, connectors and other metal precision machined parts, small parts for medical devices, small parts for plastics, etc.
    •  Detection function: Inspection of product size, flatness, position, height difference, cosmetic defects, etc.
    • Detection accuracy:Up to ±0.005mm
    • Main measurement methods: vision inspection + laser measurement
    • Production capacity up to 3600PCS/H

     

    Model:CV-100

    • Testing products:Suitable for 3D composites, glass covers, various metal products
    •  Detection function:Measuring distances, radii, angles, radii and other dimensional checks
    • Inspection accuracy up to ±0.005mm
    • Main measurement method: CCD visual inspection
    • Testing features:Highly versatile equipment, accurate flash measurements, no individual differences in results

       



  •  

    Model:DC-200

    • Testing products:3D composite materials, mobile phone back cover, glass back cover, mobile phone mid-frame, camera mount, watch structural parts, rechargeable battery, 5G ceramics, etc.
    •  Detection function:Inspection of external dimensions, height dimensions, flatness and perpendicularity
    • Inspection accuracy up to ±0.005mm
    • Main measurement methods:CCD vision inspection + laser measurement
    • Production capacity up to 550PCS/H

    Output Statement

    1

    Real-time acquisition and output, docked to production management

    Real-time image acquisition, production data screen display query output, printout, can be docked to the production management software

    2

    Self-measurement and evaluation of repeatability

    Repeatability can be measured and evaluated periodically by yourself and records can be kept, and inspection accuracy can be effectively maintained.

    3

    Analysis of defective products and process improvement

    Production report output, data storage for defective product analysis, process improvement

    Application value


    Simple and economical system structure, effectively reducing production and maintenance costs

     Effective automation to improve production efficiency, reduce defective rates, reduce rework and waste

     Increase labour productivity, improve core competencies, win a wide range of customers and obtain orders

     Substitution of manual labour, with significant savings in labour and safety costs

     Product quality is improved while freeing workers from tedious labour



     


    应用价值

    Video Demo

    Automated, efficient and accurate, low misjudgment, multi-measurement integration, easy to operate, digital

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